One of the weights that many products that want to be packaged in bags is 25 kilograms, which has been used for a long time for many products like rice or legumes to be packaged in 25-kilogram bags. However, today with the advent of advanced machinery, products are packaged in a fully mechanized manner at 25-kilogram weights, and the use of machines has helped producers to package their products without manual intervention and with high precision and speed.

At Alborz Machine Karaj, we produce 25-kilogram bag packaging machines with the best materials and the highest precision, which are well optimized for packaging granular products, and we have made every effort to help buyers package their products with high accuracy.

25-Kilogram Bag Packaging Machine

The 25-kilogram packaging machines at Alborz Machine Karaj are produced in two models: 2 weighing and also 1 weighing, which can weigh and package your products with high accuracy. It should be noted that this machine also has the capability to package up to 50 kilograms, and if you want to package your product at a higher or lower weight, you can use this machine.

The 25-kilogram bag packaging machine, as mentioned, is designed with weighing capabilities that have sensitive sensors for weighing. In this machine, because the weight of the packages needs to be measured accurately, 2 weighing sensors are used in each weighing section, which is called weighing to minimize the error rate.

Features of the Machine

The 25-kilogram bag packaging machines produced at Alborz Machine Karaj are well optimized for packaging products in the food industry. In all sections that are in contact with your product, stainless steel is used, which allows you to easily wash all these parts and remove any contamination from them.

These machines also have intelligent HMI and PLC systems that provide you with a fully smart and functional user interface through a color display. You can easily change the weight of the bags from 25 kilograms upwards or downwards and package your products at any weight.

How the Machine Works

Before introducing the machines, it should be noted that this machine performs the packaging operation semi-automatically. To place the bag and also issue the command to transfer the product into the bags, an operator is needed. The operation of this machine is such that initially, your product is directed into the machine's hopper by a lift, depending on the type of product, you can use a different lift. Usually, Z lifts are used for these machines.

You can connect this lift to the machine's intelligent system using sensors so that whenever the machine needs to transfer the product, it turns on, and whenever the product is at the appropriate level in the hopper, it turns off. After transferring the product, the machine directs your product to the weighing section using 4 vibrating trays, with 2 vibrating trays placed above each weighing hopper.

Packaging Process

The vibrating trays can be adjusted based on the initial and secondary weights. Initially, the product is directed into the hopper at a high speed using both trays. After the product's weight approaches 25 kilograms, one tray turns off, and the other tray transfers the product at a lower speed to prevent over-transfer. After weighing each batch of product, the machine alerts the operator with an alarm that the machine is ready to transfer the product.

After receiving the alarm, the operator places the bag under the machine's nozzle, and by pressing the pedal, the machine holds the bag firmly under the nozzle using bag holders. Then, the product is accurately discharged into it, and the bag is placed on a conveyor belt. If the bags are made of film, they are sealed with a thermal sealing system, and if they are made of fabric or sacks, they are sewn shut with a sewing system.

Affordable 25-Kilogram Bag Packaging Machine

If you also want to package your products in bags on a limited scale and need a machine for packaging your products, you can use the single weighing bag filler machine. This machine has much smaller dimensions compared to the 25-kilogram double weighing bag packaging machines and can be very suitable for those who have limited production or have just started an activity.

This machine is completely similar in weighing system to the 25-kilogram double weighing bag packaging machine, with the difference that it only has one weighing unit for the product. This has resulted in its speed being lower than that of the 2 weighing machines, as the machine stops after preparing the product for transfer into the bag and notifies the operator to place the bag and perform the discharge. The operator must wait until the next package is weighed.

However, in double weighing machines, the machine simultaneously prepares 2 bags, and the operator does not need to wait a long time after discharging one weighing. While one weighing is being discharged, the next weighing is ready, and the next bag can be quickly placed, and the command to discharge the product can be issued. Nevertheless, due to its smaller dimensions and lower price, this machine is a suitable option for small producers.

Features of the Machine

At Alborz Machine Karaj, we have used stainless steel in all parts of this machine that are in contact with your product. This feature allows for easy cleaning of these parts and prevents any contamination from entering your products. Additionally, this machine has intelligent HMI and PLC systems that allow you to easily change the weight of the bags and package your products even up to 50 kilograms. However, it should be noted that the heavier the bags, the longer the machine will take to measure the weight.

Why Use a Bag Filler Machine?

Many may wonder why they should use a bag filler machine. These machines automatically measure the weight of the packages and, due to their calm and precise operation, can weigh the bags with the least amount of error. This feature is very important for those who have expensive products, as any error in weighing can lead to financial loss and increased product waste in the long run.

Using these machines ensures that your products are weighed with minimal error and significantly reduces product waste. Additionally, these machines can increase your production capacity and make the packaging process easier.

Final Words

In this article, we introduced you to the various 25-kilogram bag packaging machines from Alborz Machine Karaj. You can purchase any of these machines based on your needs and production volume. These machines are designed and produced at Alborz Machine Karaj from zero to one hundred percent, and the possibility of purchasing them is provided based on your needs.

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